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      One-step production of C6–C8 carboxylates by mixed culture solely grown on CO

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          Abstract

          Background

          This study aimed at producing C6–C8 medium-chain carboxylates (MCCAs) directly from gaseous CO using mixed culture. The yield and C2–C8 product composition were investigated when CO was continuously fed with gradually increasing partial pressure.

          Results

          The maximal concentrations of n-caproate, n-heptylate, and n-caprylate were 1.892, 1.635, and 1.033 mmol L −1, which were achieved at the maximal production rates of 0.276, 0.442, and 0.112 mmol L −1 day −1, respectively. Microbial analysis revealed that long-term acclimation and high CO partial pressure were important to establish a CO-tolerant and CO-utilizing chain-elongating microbiome, rich in Acinetobacter, Alcaligenes, and Rhodobacteraceae and capable of forming MCCAs solely from CO.

          Conclusions

          These results demonstrated that carboxylate and syngas platform could be integrated in a shared growth vessel, and could be a promising one-step technique to convert gaseous syngas to preferable liquid biochemicals, thereby avoiding the necessity to coordinate syngas fermentation to short-chain carboxylates and short-to-medium-chain elongation. Thus, this method could provide an alternative solution for the utilization of waste-derived syngas and expand the resource of promising biofuels.

          Electronic supplementary material

          The online version of this article (10.1186/s13068-017-1005-8) contains supplementary material, which is available to authorized users.

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          Most cited references41

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          Microbial production of fatty-acid-derived fuels and chemicals from plant biomass.

          Increasing energy costs and environmental concerns have emphasized the need to produce sustainable renewable fuels and chemicals. Major efforts to this end are focused on the microbial production of high-energy fuels by cost-effective 'consolidated bioprocesses'. Fatty acids are composed of long alkyl chains and represent nature's 'petroleum', being a primary metabolite used by cells for both chemical and energy storage functions. These energy-rich molecules are today isolated from plant and animal oils for a diverse set of products ranging from fuels to oleochemicals. A more scalable, controllable and economic route to this important class of chemicals would be through the microbial conversion of renewable feedstocks, such as biomass-derived carbohydrates. Here we demonstrate the engineering of Escherichia coli to produce structurally tailored fatty esters (biodiesel), fatty alcohols, and waxes directly from simple sugars. Furthermore, we show engineering of the biodiesel-producing cells to express hemicellulases, a step towards producing these compounds directly from hemicellulose, a major component of plant-derived biomass.
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            Clostridium ljungdahlii represents a microbial production platform based on syngas.

            Clostridium ljungdahlii is an anaerobic homoacetogen, able to ferment sugars, other organic compounds, or CO(2)/H(2) and synthesis gas (CO/H(2)). The latter feature makes it an interesting microbe for the biotech industry, as important bulk chemicals and proteins can be produced at the expense of CO(2), thus combining industrial needs with sustained reduction of CO and CO(2) in the atmosphere. Sequencing the complete genome of C. ljungdahlii revealed that it comprises 4,630,065 bp and is one of the largest clostridial genomes known to date. Experimental data and in silico comparisons revealed a third mode of anaerobic homoacetogenic metabolism. Unlike other organisms such as Moorella thermoacetica or Acetobacterium woodii, neither cytochromes nor sodium ions are involved in energy generation. Instead, an Rnf system is present, by which proton translocation can be performed. An electroporation procedure has been developed to transform the organism with plasmids bearing heterologous genes for butanol production. Successful expression of these genes could be demonstrated, leading to formation of the biofuel. Thus, C. ljungdahlii can be used as a unique microbial production platform based on synthesis gas and carbon dioxide/hydrogen mixtures.
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              Chain Elongation with Reactor Microbiomes: Open-Culture Biotechnology To Produce Biochemicals.

              Chain elongation into medium-chain carboxylates, such as n-caproate and n-caprylate, with ethanol as an electron donor and with open cultures of microbial consortia (i.e., reactor microbiomes) under anaerobic conditions is being developed as a biotechnological production platform. The goal is to use the high thermodynamic efficiency of anaerobic fermentation to convert organic biomass or organic wastes into valuable biochemicals that can be extracted. Several liter-scale studies have been completed and a first pilot-plant study is underway. However, the underlying microbial pathways are not always well understood. In addition, an interdisciplinary approach with knowledge from fields ranging from microbiology and chemical separations to biochemistry and environmental engineering is required. To bring together research from different fields, we reviewed the literature starting with the microbiology and ending with the bioprocess engineering studies that already have been performed. Because understanding the microbial pathways is so important to predict and steer performance, we delved into a stoichiometric and thermodynamic model that sheds light on the effect of substrate ratios and environmental conditions on product formation. Finally, we ended with an outlook.
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                Author and article information

                Contributors
                xhpjk@tongji.edu.cn
                hanwenhao@tongji.edu.cn
                slm0039@163.com
                lvfan.rhodea@tongji.edu.cn
                Journal
                Biotechnol Biofuels
                Biotechnol Biofuels
                Biotechnology for Biofuels
                BioMed Central (London )
                1754-6834
                9 January 2018
                9 January 2018
                2018
                : 11
                : 4
                Affiliations
                [1 ]ISNI 0000000123704535, GRID grid.24516.34, State Key Laboratory of Pollution Control and Resource Reuse, , Tongji University, ; Shanghai, 200092 People’s Republic of China
                [2 ]ISNI 0000000123704535, GRID grid.24516.34, Institute of Waste Treatment and Reclamation, , Tongji University, ; Shanghai, 200092 People’s Republic of China
                [3 ]Centre for the Technology Research and Training on Household Waste in Small Towns & Rural Area, Ministry of Housing and Urban–Rural Development of P. R. China (MOHURD), Shanghai, 200092 People’s Republic of China
                [4 ]Shanghai Institute of Pollution Control and Ecological Security, Shanghai, 200092 People’s Republic of China
                Author information
                http://orcid.org/0000-0002-8496-3941
                Article
                1005
                10.1186/s13068-017-1005-8
                5761104
                29339973
                b6a46eb7-8d8e-4c39-b487-bca4fb48494b
                © The Author(s) 2018

                Open AccessThis article is distributed under the terms of the Creative Commons Attribution 4.0 International License ( http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made. The Creative Commons Public Domain Dedication waiver ( http://creativecommons.org/publicdomain/zero/1.0/) applies to the data made available in this article, unless otherwise stated.

                History
                : 29 October 2017
                : 23 December 2017
                Funding
                Funded by: FundRef http://dx.doi.org/10.13039/501100001809, National Natural Science Foundation of China;
                Award ID: 51622809
                Award ID: 51378375
                Award Recipient :
                Funded by: Fundamental Research Funds for Central Universities
                Award ID: 0400219341
                Award Recipient :
                Categories
                Research
                Custom metadata
                © The Author(s) 2018

                Biotechnology
                syngas fermentation,chain elongation,carboxylates,one-step production,mixed culture
                Biotechnology
                syngas fermentation, chain elongation, carboxylates, one-step production, mixed culture

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