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      Artificial Intelligence-Guided Inverse Design of Deployable Thermo-Metamaterial Implants

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          Abstract

          Current limitations in implant design often lead to trade-offs between minimally invasive surgery and achieving the desired post-implantation functionality. Here, we present an artificial intelligence inverse design paradigm for creating deployable implants as planar and tubular thermal mechanical metamaterials (thermo-metamaterials). These thermo-metamaterial implants exhibit tunable mechanical properties and volume change in response to temperature changes, enabling minimally invasive and personalized surgery. We begin by generating a large database of corrugated thermo-metamaterials with various cell structures and bending stiffnesses. An artificial intelligence inverse design model is subsequently developed by integrating an evolutionary algorithm with a neural network. This model allows for the automatic determination of the optimal microstructure for thermo-metamaterials with desired performance,i.e., target bending stiffness. We validate this approach by designing patient-specific spinal fusion implants and tracheal stents. The results demonstrate that the deployable thermo-metamaterial implants can achieve over a 200% increase in volume or cross-sectional area in their fully deployed states. Finally, we propose a broader vision for a clinically informed artificial intelligence design process that prioritizes biocompatibility, feasibility, and precision simultaneously for the development of high-performing and clinically viable implants. The feasibility of this proposed vision is demonstrated using a fuzzy analytic hierarchy process to customize thermo-metamaterial implants based on clinically relevant factors.

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          Most cited references40

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          Mechanical Metamaterials and Their Engineering Applications

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            On consistency and ranking of alternatives in fuzzy AHP

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              Inverse-designed spinodoid metamaterials

              After a decade of periodic truss-, plate-, and shell-based architectures having dominated the design of metamaterials, we introduce the non-periodic class of spinodoid topologies. Inspired by natural self-assembly processes, spinodoid metamaterials are a close approximation of microstructures observed during spinodal phase separation. Their theoretical parametrization is so intriguingly simple that one can bypass costly phase-field simulations and obtain a rich and seamlessly tunable property space. Counter-intuitively, breaking with the periodicity of classical metamaterials is the enabling factor to the large property space and the ability to introduce seamless functional grading. We introduce an efficient and robust machine learning technique for the inverse design of (meta-)materials which, when applied to spinodoid topologies, enables us to generate uniform and functionally graded cellular mechanical metamaterials with tailored direction-dependent (anisotropic) stiffness and density. We specifically present biomimetic artificial bone architectures that not only reproduce the properties of trabecular bone accurately but also even geometrically resemble natural bone.
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                Author and article information

                Journal
                ACS Appl Mater Interfaces
                ACS Appl Mater Interfaces
                am
                aamick
                ACS Applied Materials & Interfaces
                American Chemical Society
                1944-8244
                1944-8252
                02 January 2025
                15 January 2025
                : 17
                : 2
                : 2991-3001
                Affiliations
                []Ocean College, Zhejiang University , Zhoushan 316021, China
                []Department of Bioengineering, University of Pittsburgh , Pittsburgh, Pennsylvania 15261, United States
                [§ ]Department of Mechanical Engineering and Materials Science, University of Pittsburgh , Pittsburgh, Pennsylvania 15261, United States
                []Department of Civil and Environmental Engineering, University of Pittsburgh , Pittsburgh, Pennsylvania 15261, United States
                []College of Engineering, Cardiff University , Cardiff CF10 3AT, U.K.
                [# ]Department of Neurological Surgery, University of Pittsburgh School of Medicine , Pittsburgh, Pennsylvania 15213, United States
                []Department of Neurological Surgery, University of Pittsburgh Medical Center , Pittsburgh, Pennsylvania 15213, United States
                []Neurological Surgery, Veterans Affairs Pittsburgh Healthcare System , Pittsburgh, Pennsylvania 15240, United States
                Author notes
                Author information
                https://orcid.org/0000-0002-7593-8509
                Article
                10.1021/acsami.4c17625
                11744508
                39746033
                7781e8f1-ccb2-41fe-9f4b-70ae1a049edf
                © 2025 The Authors. Published by American Chemical Society

                Permits the broadest form of re-use including for commercial purposes, provided that author attribution and integrity are maintained ( https://creativecommons.org/licenses/by/4.0/).

                History
                : 13 October 2024
                : 23 December 2024
                : 17 December 2024
                Funding
                Funded by: National Science Foundation, doi 10.13039/100000001;
                Award ID: CMMI-2235494
                Funded by: National Key Research and Development Program of China, doi 10.13039/501100012166;
                Award ID: 2023YFC3008100
                Funded by: Zhejiang University, doi 10.13039/501100004835;
                Award ID: NA
                Funded by: National Institute of Biomedical Imaging and Bioengineering, doi 10.13039/100000070;
                Award ID: 1R21EB034457-01A1
                Categories
                Research Article
                Custom metadata
                am4c17625
                am4c17625

                Materials technology
                thermal mechanical metamaterials,medical implants,inverse design,artificial intelligence

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